| Mega T 1100
setup chart |
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Eeprom number 999XXX51 = CE |
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| Transducer card |
Screw transducer |
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Eeprom number 999XXX00 = Non CE |
| Injection |
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Dip Switches |
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Stroke |
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SW#1 |
SW#2 |
SW#3 |
SW#4 |
SW#5 |
SW#6 |
SW#7 |
SW#8 |
Inches |
mm |
Transducer
size |
| 6434 |
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19.68 |
500 |
LTM - 600P |
| 9208 |
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21.83 |
555 |
LTM - 600P |
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Carriage Transducer |
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| Injection |
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Dip Switches |
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Stroke |
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SW#1 |
SW#2 |
SW#3 |
SW#4 |
SW#5 |
SW#6 |
SW#7 |
SW#8 |
Inches |
mm |
Transducer
size |
| 6434 |
X |
X |
X |
X |
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X |
X |
X |
30.7 |
780 |
LTM - 900P |
| 9208 |
X |
X |
X |
X |
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X |
X |
X |
32.67 |
830 |
LTM - 900P |
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Mold transducer |
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SW#1 |
SW#2 |
SW#3 |
SW#4 |
SW#5 |
SW#6 |
SW#7 |
SW#8 |
Inches |
mm |
Transducer size |
| Mold |
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X |
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X |
X |
45.07 |
1145 |
LTM - 1250P |
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Ejection tranducer |
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SW#1 |
SW#2 |
SW#3 |
SW#4 |
SW#5 |
SW#6 |
SW#7 |
SW#8 |
Inches |
mm |
Transducer size |
| Ejection |
X |
X |
X |
X |
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X |
X |
X |
400 |
15.74 |
LTM-400P |
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| Proportional board #13 |
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| Channel |
Device name |
SW#1 |
SW#2 |
SW#3 |
SW#4 |
Amps |
Offset |
Span |
Count |
Min pot |
Max pot |
| #8 |
Free |
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X |
X |
X |
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1 |
9 |
| #7 |
Carriage
back |
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X |
X |
X |
710 ma |
200 ma |
710 ma |
255 |
2 |
14 |
| #6 |
Carriage
forward |
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X |
X |
X |
710 ma |
200 ma |
710 ma |
255 |
3 |
10 |
| #5 |
Medium pump |
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X |
X |
X |
710 ma |
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550ma |
210 |
4 |
15 |
| #4 |
Small pump |
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X |
X |
X |
710 ma |
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550ma |
210 |
5 |
11 |
| #3 |
Large pump |
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X |
X |
X |
710 ma |
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550ma |
210 |
6 |
16 |
| #2 |
Ejectors
back |
X |
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X |
X |
910 ma |
235 ma |
800ma |
255 |
7 |
12 |
| #1 |
Ejectors
forward |
X |
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X |
X |
910 ma |
235 ma |
800ma |
255 |
8 |
13 |
| SW#4 Select the Dither on the channel (X) = on |
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Dip switch for Board #14 |
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| Pump setup |
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SW#1 |
SW#2 |
SW#3 |
SW#4 |
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| 1. EV 3 and EV 15 |
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X |
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| 2. EV 2 and EV 14 |
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| 3. EV 4 |
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Dip Switch
setting for Mirco C Top bank, 3nd switch |
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| Mechanical relief setup for the
pumps |
Configuration 6526 at 210 = 2350 psi |
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| 1. Configuration
address 6526 |
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Configuration 6526 at 255 = 2755 psi |
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| 2. Enter 255 in the Address |
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| 3. Disconnect #V 2, 3, 4, 14, 15 |
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| 4. Enter 1930 psi or max setting for P39 and 99% for V29 |
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| 5. Connect EV 4 and press Injection forward set the Mechanical
relief valve to 2755 psi (190 bars). |
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| 6. Disconnect EV4 and connect EV 2 and EV 14 press Injection
forward and set the Mechanical relief valve to 2755 psi. |
| 7. Disconnect EV2 and EV 14 and connect EV 3 and EV 15,
press Injection forward and set the Mechanical relief to 2755. |
| 8. Connect all DIN connectors and reset Address 6526 to
210. |
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| Pump info |
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Pressure valves = Vickers ECG 250 |
| Pump one = 88 KW (90 amps) heater overloads = 73 |
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Ejection valve |
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| Pump two = 63 KW (70 amps) heater overloads = 56 |
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Carriage valve |
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| Circulation motor = 8.7KW ( 15.2 amps) heater overloads
= 13 |
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Bosch Mold valve |
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| Die height motor = 2.2KW (5,6 amps) overloads = 4.1 |
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Bosch Injection valve |
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| Lubrication pump = 0.09 KW (.5 amps) overloads = .6 |
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| Pump
info = Pump one = 4535 V50 - A25 |
Pump two = 3525 V38- A21 |
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| Carriage forward offset address = 6938, Offset = 70 counts |
Ejection forward offset address = 6884, counts = 65 |
| Carriage backwards offset address = 6946, Offset = 70 counts |
Ejection backward offset address = 6892, counts = 65 |
