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The Sandretto Molding Machine Mechanic Helper
Sef 100 Electronic System Information

SEF 100 Control System Description

Overview of the SEF 100 Control System
 
There are three mircoprocessors that control all function and sequencing for the Sandretto SEF 100 control system.  The mircoprocessor are a Intel 8088 8 bit data and 20 bit address (up to 1 Meg of memory access).  These mircoprocessor run at a clock speed of 4.7MHZ. 
 
CPU Functions
1. Mirco A: this portion of the Mirco AB board controls the video screen display and selections, the operator inputs and controls the communications between the printer and floppy disk.  Clock rate for this is 10 ms.
 
2. Mirco B: this portion of the mirco AB board controls
     2a. All temperature regulation and outputs
     2b. Total machine manual and automatic functions
     2c. Alarm monitoring
 
3. Mirco C: this stand alone board controls all proportional hydraulic function (velocity and pressure)
 
All three CPUs handshake (communicate) through  dynamic ram (known as a Dual Port)  Each pair of CPUs share a common 64K dynamic memory.
 
Mirco A (receives and sends data to Dual Port for CPUs  B)
Mirco B (receives and sends data to Dual Port for CPUs A and C)
Mirco C (receives and sends data to Dual Port for CPUs B ).  However mirco C can directly access the dual port for Analog to Digital conversion data.
 
Interrupts from all three CPUs control the flow of data in and output of the Dual Ports.
 
Interrupts control is done with the 8259 control chip and with all CPUs interrupt "0" has the highest priority
 
Interface Boards and the Backrack layout
 
These boards are controlled by Mirco B
 
Slot 1 = 24 input and 16 output board for Automation options. 
Optional on S8 and Mega T, standard on Mega HCS
 
Slot 2 = Robot Euromap 12 board, optional
 
Slot 3 = BNC Board for remote monitoring (pressure and position) optional
 
Slot 4 = Encoder interface board for Automatic die Height adjustment, optional.
 
Slot 5 = 24 input and 16 output board
 
Slot 6 = 16 input and 24 output board
 
Slot 7 = 16 input and 24 output standard interface board, required.
 
Slot 8 = Transducer interface card for Mold and Ejectors, required.
 
Slot 9 = Transducer interface card for Screw and Carriage, required
 
These boards are controlled by mirco C
 
Slot 10 = Tie bar Strain gauge interface card, required on MEGA - HCS
 
Slot 11 = Phillips or MTS Large machine transducer interface card, required on MEGA - HCS
 
Slot 12 = Standard 16 input and 24 output board
 
Slot 13 =  Proportional Output Card for EV3, EV4, EV5, EV7, EV8 and EV23 valves.
 
Slot 14 = Proportional Output Card for EV14 and EV15 Ejector proportional valves
 
 

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