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The Sandretto Molding Machine Mechanic Helper

Other information

Series 8 Sef 100 machine setup charts

Series 8 At 325 ton setup charts

Configuration file = 55500081 or 55500083

Board #8 and #9 transducer speed channel = 5 vdc

Sandretto proportional pressure valve calibration current = 350 milliamps = 1020 psi

Sandretto mechanical safety relief valve pressure setting = 1930 psi

Board #13 Proportional current channels

Valve

Valve

Valve

Board #13

Current channels

number

Description

Manufacture

Test pins

Count

Current

Min pot

Count

Current

PSI

Max pot

EVP 7

Mold opening

Rexroth

1 & 2

0

25

1

255

800

2

Atos

1 & 2

0

275

1

255

800

2

EVP 5

Mold closing

Rexroth

3 &4

0

25

3

255

800

4

Atos

3 & 4

0

275

3

255

800

4

EVP 4

Large proportional

Sandretto

5 & 6

0

20

5

255

650

1930

6

pressure valve

pn # 80080280

EVP 3

Small proportional

Sandretto

7 & 8

0

20

7

255

650

1930

8

pressure valve

EVP 23

Hold and Back pressure

Sandretto

9 & 10

0

20

9

255

650

1930

10

pressure valve

EVP 8

Injection unit

Rexroth

11 & 12

0

0.375v

255

6.0v

proportional flow valve

Notes

1. Test pins 1 & 2 are located at the bottom of the test connector.

2. Pot #1 is located at the top of board # 13.

3. Pot #12 is to adjust the Full scale adjustment command for EVP 8

4. Pot #13 Dither adjustment

5. Pot #14 Pulse width modulation adjustment.

6. Pot #15 is to adjust the transducer feedback for EVP 8.

7. Pot #16 is to the offset the EVP 8 transducer.

Board #14 Proportional current channels

Valve

Valve

Valve

Current channels

number

Description

Manufacture

Count

Current

pot

Count

Current

pot

Ev 14

Ejection forward

Rexroth

0

25

1

255

800

2

directional valve

Atos

0

275

1

255

800

2

EV15

Ejection backwards

Rexroth

0

25

3

255

800

4

directional valve

Atos

0

275

3

255

800

4

Notes

1. Measure the current directly at the valve solenoid for both EV14 and Ev15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Board #9 Injection / Carriage transducer board.

Injection

Euromap

Actuator

Channel

Actuator

Transducer

Forward

Backward

Dip switch settings

unit

stroke

stroke

Velocity

Velocity

1

2

3

4

5

6

7

8

270

1334

Screw

A

10.25

LTM 275

3.5 in/sec

12.5 in/sec

X

X

360 **

2054

Screw

A

12.2

LTM 375

3.4 in/sec

14.25 in/sec

X

X

270

1334

Carriage

B

19.68

LTM 600

12.2 in/sec

8.4 in/sec

360 **

2054

Carriage

B

21.65

LTM 600

15.5 in/sec

10.5 in/sec

Note ** = Oversized units.

Board #8 Clamp / Ejection transducer board.

Clamp

Euromap

Actuator

Channel

Actuator

Transducer

Forward

Backwards

Dip switches settings

unit

stroke

stroke

Velocity

Velocity

1

2

3

4

5

6

7

8

325

Clamp

A

27.95

LTM 600

12.5 in/sec

24.0 in/sec

X

X

X

X

X

X

325

Ejector

B

9.44

LTM -275

25.4 in/sec

41 in/sec

X

X

X

X

Clamp forward velocity is calculated without regeneration

Test connector for board #8 and #9.

1. Channel A transducer input 0 to 10vdc

16

15

Injection board #8, Clamp #9

2. Channel A speed channel 5vdc

14

13

3. Channel B transducer input 0 to 10vdc

12

11

Ejection #8, Carriage #9

4. Channel B speed channel 5vdc

10

9

5. Temperature bus analog input

8

7

Barrel #9, Mold #8

6. Pressure transducer input 0 to 10vdc

6

5

Injection trans on board #9

7

4

3

Cavity transducer on board #8

8. Screw speed signal for board #9 only

2

1

Test connector for board #13

24

23

1. Dither Signal

22

21

2. EVP 8 Coil current only

20

19

3. Pulse width modulation signal to EVP 8

18

17

4. EVP 8 Spool position - 0 to 6.0

16

15

5. EVP 8 Spool Function

14

13

6. EVP 8 Command signal + 0 to 6.0 vdc

12

11

7. EVP 23 Hold and Back pressure

10

9

8. EVM 3 Small pump pressure valve

8

7

9. EVM 4 Large pump pressure valve

6

5

10. EVM 5 Mold closing

4

3

11. EVM 7 Mold opening

2

1

MHCs Internal parameters address 4328 lubrication time 1 = 200milliseconds address 4330 lubrication pause time (200 default) 1 = 200ms

none