Master alarm
list for Mega T program version 770 to 775 |
|
Lev |
Exc |
Alarm |
Alarm description |
cause of alarm |
1st byte |
2nd byte |
Number |
|
|
|
|
1.1 |
Nozzle temperature : very low |
|
|
|
1.2 |
Nozzle temperature: low |
|
|
|
1.3 |
Nozzle temperature: high |
|
|
|
1.4 |
Nozzle temperature: very high |
|
|
|
1.5 |
Nozzle temperature : out of range |
|
|
|
1.6 |
Nozzle thermocouple anomally |
The system checks the temperature rise or setpoint with the heaters on. If the heaters |
|
|
|
|
do not increase its temperature (when the controller is calling for heating) by 2'C in 3
minutes then this alarm appears |
|
|
|
|
Or a sudden temperature change in any of the barrel zones will generated this alarm. |
|
|
2.1 |
Barrel zone A temperature: low |
|
|
|
2.2 |
Barrel zone A temperature: low |
|
|
|
2.3 |
Barrel zone A temperature: high |
|
|
|
2.4 |
Barrel zone A temperature: very high |
|
|
|
2.5 |
Barrel zone A temperature: out of range |
|
|
|
2.6 |
Barrel zone A temperature: anomally |
The system checks the temperature rise or setpoint with the heaters on. If the heaters |
|
|
|
|
do not increase its temperature (when the controller is calling for heating) by 2'C in 3
minutes then this alarm appears |
|
|
|
|
Or a sudden temperature change in any of the barrel zones will generated this alarm. |
|
|
3.1 |
Barrel zone B temperature: low |
|
|
|
3.2 |
Barrel zone B temperature: low |
|
|
|
3.3 |
Barrel zone B temperature: high |
|
|
|
3.4 |
Barrel zone B temperature: very high |
|
|
|
3.5 |
Barrel zone B temperature: out of range |
|
|
|
3.6 |
Barrel zone B temperature: anomally |
The system checks the temperature rise or setpoint with the heaters on. If the heaters |
|
|
|
|
do not increase its temperature (when the controller is calling for heating) by 2'C in 3
minutes then this alarm appears |
|
|
|
|
Or a sudden temperature change in any of the barrel zones will generated this alarm. |
|
|
4.1 |
Barrel zone C temperature: low |
|
|
|
4.2 |
Barrel zone C temperature: low |
|
|
|
4.3 |
Barrel zone C temperature: high |
|
|
|
4.4 |
Barrel zone C temperature: very high |
|
|
|
4.5 |
Barrel zone C temperature: out of range |
|
|
|
4.6 |
Barrel zone C temperature: anomally |
The system checks the temperature rise or setpoint with the heaters on. If the heaters |
|
|
|
|
do not increase its temperature (when the controller is calling for heating) by 2'C in 3
minutes then this alarm appears |
|
|
|
|
Or a sudden temperature change in any of the barrel zones will generated this alarm. |
|
|
5.1 |
Barrel zone D temperature: low |
|
|
|
5.2 |
Barrel zone D temperature: low |
|
|
|
5.3 |
Barrel zone D temperature: high |
|
|
|
5.4 |
Barrel zone D temperature: very high |
|
|
|
5.5 |
Barrel zone D temperature: out of range |
|
|
|
5.6 |
Barrel zone D temperature: anomally |
The system checks the temperature rise or setpoint with the heaters on. If the heaters |
|
|
|
|
do not increase its temperature (when the controller is calling for heating) by 2'C in 3
minutes then this alarm appears |
|
|
|
|
Or a sudden temperature change in any of the barrel zones will generated this alarm. |
|
|
6.1 |
Barrel zone E temperature: low |
|
|
|
6.2 |
Barrel zone E temperature: low |
|
|
|
6.3 |
Barrel zone E temperature: high |
|
|
|
6.4 |
Barrel zone E temperature: very high |
|
|
|
6.5 |
Barrel zone E temperature: out of range |
|
|
|
6.6 |
Barrel zone E temperature: anomally |
The system checks the temperature rise or setpoint with the heaters on. If the heaters |
|
|
|
|
do not increase its temperature (when the controller is calling for heating) by 2'C in 3
minutes then this alarm appears |
|
|
|
|
Or a sudden temperature change in any of the barrel zones will generated this alarm. |
|
|
7.1 |
Barrel zone 1 interm. Temp: very low |
|
|
|
7.2 |
Barrel zone 1 interm temp: low |
|
|
|
7.3 |
Barrel zone 1 interm temp: low |
|
|
|
7.4 |
Barrel zone 1 interm temp: high |
|
|
|
7.5 |
Barrel zone 1 interm temp: out of range |
|
|
|
7.6 |
Barrel zone 1 interm temp: anomally |
The system checks the temperature rise or setpoint with the heaters on. If the heaters |
|
|
|
|
do not increase its temperature (when the controller is calling for heating) by 2'C in 3
minutes then this alarm appears |
|
|
|
|
Or a sudden temperature change in any of the barrel zones will generated this alarm. |
|
|
8.1 |
Barrel zone 1 temp: very low |
|
|
|
8.2 |
Barrel zone 1 temp: low |
|
|
|
8.3 |
Barrel zone 1 temp: high |
|
|
|
8.4 |
Barrel zone 1 temp: very high |
|
|
|
8.5 |
Barrel zone 1 temp: out of range |
|
|
|
8.6 |
Barrel zone 1 temp: anomally |
The system checks the temperature rise or setpoint with the heaters on. If the heaters |
|
|
|
|
do not increase its temperature (when the controller is calling for heating) by 2'C in 3
minutes then this alarm appears |
|
|
|
|
Or a sudden temperature change in any of the barrel zones will generated this alarm. |
|
|
9.1 |
Barrel zone 2 temp: very low |
|
|
|
9.2 |
Barrel zone 2 temp: low |
|
|
|
9.3 |
Barrel zone 2 temp: high |
|
|
|
9.4 |
Barrel zone 2 temp: very high |
|
|
|
9.5 |
Barrel zone 2 temp: out of range |
|
|
|
9.6 |
Barrel zone 2 temp: anomally |
The system checks the temperature rise or setpoint with the heaters on. If the heaters |
|
|
|
|
do not increase its temperature (when the controller is calling for heating) by 2'C in 3
minutes then this alarm appears |
|
|
|
|
Or a sudden temperature change in any of the barrel zones will generated this alarm. |
|
|
10.1 |
Barrel zone 3 temp: very low |
|
|
|
10.2 |
Barrel zone 3 temp: low |
|
|
|
10.3 |
Barrel zone 3 temp: high |
|
|
|
10.4 |
Barrel zone 3 temp: very high |
|
|
|
10.5 |
Barrel zone 3 temp: out of range |
|
|
|
10.6 |
Barrel zone 3 temp: anomally |
The system checks the temperature rise or setpoint with the heaters on. If the heaters |
|
|
|
|
do not increase its temperature (when the controller is calling for heating) by 2'C in 3
minutes then this alarm appears |
|
|
|
|
Or a sudden temperature change in any of the barrel zones will generated this alarm. |
|
|
11.1 |
Barrel zone 4 temp: very low |
|
|
|
11.2 |
Barrel zone 4 temp: low |
|
|
|
11.3 |
Barrel zone 4 temp: high |
|
|
|
11.4 |
Barrel zone 4 temp: very high |
|
|
|
11.5 |
Barrel zone 4 temp: out of range |
|
|
|
11.6 |
Barrel zone 4 temp: anomally |
The system checks the temperature rise or setpoint with the heaters on. If the heaters |
|
|
|
|
do not increase its temperature (when the controller is calling for heating) by 2'C in 3
minutes then this alarm appears |
|
|
|
|
Or a sudden temperature change in any of the barrel zones will generated this alarm. |
3 |
2 + 8 |
12.1 |
Lubrication oil network: level insufficient |
|
|
|
13.1 |
Lubrication oil network: pressure insufficient |
|
|
|
14.1 |
Lubrication oil network failure |
|
|
|
15.1 |
Lubrication oil level inadequate |
|
|
|
16.1 |
Hydraulic oil suction filters obstructed |
|
|
|
17.1 |
Hydraulic oil temperature: lowest |
|
|
|
17.2 |
Hydraulic oil temperature: very low |
|
|
|
17.3 |
Hydraulic oil temperature: low |
|
|
|
17.4 |
Hydraulic oil temperature: high |
|
|
|
17.5 |
Hydraulic oil temperature: very high |
|
|
|
17.6 |
Hydraulic oil temperature: highest |
|
|
|
18.1 |
Mold closing not complete |
The mold didn't complete it's closing stroke before the internal timer expired |
|
|
18.2 |
Mold closing in safety pressure condition not completed |
The mold didn't complete it's low pressure closing sequence |
|
|
18.3 |
Mold closing not complete, no low pressure completed
FC |
|
|
|
18.4 |
Compression not completed |
The mold compression didn't excuted |
|
|
18.5 |
Tailstock distension not completed |
|
|
|
18.6 |
Mold not ejected |
|
|
|
18.7 |
|
|
|
|
18.8 |
Mold fitted |
|
|
|
18.9 |
Mold not fitted |
|
|
|
19 |
|
|
|
|
19.1 |
Mold opening not completed |
The mold didn't make the Q03 Opening end position. |
|
|
19.2 |
Premovement not completed |
The mold didn'[t complete it's Q04 position |
|
|
19.3 |
Mold opening for breathe not completed. |
The mold didn't open to
the Q37 position to complete it's breathe operation |
|
|
19.4 |
Tailstock release not completed |
|
|
|
19.5 |
Moving platen opening not completed |
|
|
|
19.6 |
Moving platen opening not correct |
|
|
|
19.7 |
Premovement impossible, ejector consent missing |
Q04 Premovement end position can't function because the ejector are not fully retracted. |
|
|
19.8 |
Premovement impossible, robot enabled |
Q04 Premovement end position has a value enter lower than maximum mold opening stroke.
You can't use premovement with the robot |
|
|
19.9 |
Mold in position |
|
|
|
20.1 |
Injection carriage approach not completed |
The carriage didn't make the Q17 Carriage forward position. |
|
|
20.2 |
Injection carriage backward not completed |
The carriage didn't make the Q16 Carriage backward position. |
|
|
20.3 |
Safety device activated: carriage piston unhooked |
The carriage clevis pins are not inserted, check the SQ 18 limit switches |
|
|
20.4 |
Nozzle purge not completed |
|
|
|
20.5 |
Safety device activated: injection group rotated |
The injection unit is out of position For the Mega T it's SQ-26 limit switch |
|
|
20.6 |
Safety device activated: mold not closed |
|
|
|
20.7 |
Injection carriage not back |
The carriage didn't make the Q16 Carriage backward position. |
|
|
21.1 |
Injection not completed |
Injection didn't changeover from first stage to second stage before D04 timer expired. |
|
|
21.2 |
Incorrect injection changeover advanced in 2nd stage |
|
|
|
21.3 |
Injection injection:changeover delayed in 2nd stage |
|
|
|
21.4 |
Injection not executed:low accumulator pressure |
|
|
|
21.5 |
Injection not executed:mold not closed |
The Injection sequence doesn't start because the mold position didn't make the Q09 position |
|
|
21.6 |
|
|
|
|
21.7 |
|
|
|
|
21.8 |
|
|
|
|
21.9 |
|
|
|
|
22.1 |
Ejection sequence not possible mold consent missing |
|
|
|
22.2 |
Ejection sequence not possible : core pulling consent missed |
|
|
|
22.3 |
Ejector return over limit |
|
|
|
22.4 |
Ejection sequence not possible: robot consent missed |
|
|
|
22.5 |
Ejector not out |
The ejection stroke didn't complete it's forward stroke Q19 |
|
|
22.6 |
Ejector not in |
The ejection stroke didn't complete it's
backward stroke Q35 |
|
|
22.7 |
Ejector security limit switch not activated |
The ejector return limit switch is activated but the input is missing. For Mega T it's SQ 112. |
|
|
22.8 |
Core pulling sequence impossible ejector consent missed |
|
|
|
22.9 |
|
|